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LED Brake/Signal Lights on Motorcycle DIY
It's been years since I posted up a DIY, but here's one for putting LED brake/signal lights on my Kawasaki Versys.

I have Happy Trail Teton panniers but felt the signals were too hidden, even with the relocation kit they provide. So I decided to buy some red LED strips and wrap them around the rear corners of the panniers and connect them to my brake and signal lights to provide better visibility to other drivers. I used red for brakes and signals since I couldn't find yellow ones I liked.

One of my requirements was the ability to disconnect the lights when removing the panniers so I used Molex hard drive power extension cables that I got from Amazon and cut as needed and also sealed with RTV silicone to make more weather resistant. I wrapped the LED strips around the corners of the panniers and they work fine (some LED strips reviews say they can break on 90 degree turns)

I also kept things simple, no two stage brakes or relays or resistors. Just on/off brake and signal lights spliced directly into stock wiring. It's a pretty rough installation and a pretty atrocious solder job (the wires that came with the LED strips were probably 24 gauge... tiny...) because I didn't plan well enough and was doing this at 3am, but they work.

I also found that the 3M double sided tape that came with the strips isn't strong enough and I wouldn't trust it on the highway. In fact, some spots had come loose when I came back in the morning, so I used super glue which seems to be working well, even on the pannier powder coating.

Here's a quick vid of them working:

Posted 05/13/2012 09:02 PM in DIY, Motorcycles | Total Comments: (0)
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